And the ridges that layer-by-layer printing leaves give the helmet a distinctive, solid-looking texture. This is what 3D printing was made for.

The entire helmet is 3D printed as one piece using a semi-transparent PLA filament with NeoPixel strips (144 pixel per meter) laid inside.

If you're not a newcomer to 3D printing, then slicing should be a breeze. But the most important factor for printing cosplay props, especially masks and helmets, is ensuring that they'll fit.

It’s superior to foam in many ways, although not as cheap (for now). Bauer’s custom 3D printed helmet costs $478, which is a few hundred dollars more than its regular adjustable helmets.

The new helmets were created using HP’s “ Multi Jet Fusion ” tech, which is the company’s commercial 3D-printing product aimed at enterprise customers who need to fabricate final ...

The NFL has awarded $1.37 million through its Helmet Challenge to four groups developing 3D printed helmets meant to reduce player concussions, 3D Printing Industry reports.

Come next season, fans may feel a little less guilty. Riddell, a leading maker of football equipment, is readying safer helmets with the use of 3D printing and artificial intelligence technology.

For just over $300, the 3D printing noggin-defenders at Kav will send you a fit kit to take some measurements, print your helmet and two-three weeks later the delivery van turns up at your door.